Laystall Engineering
Industrial Asbestos Roof Overcladding case study.
72,414 ft² factory in Wolverhampton, Midlands
Client Overview
Laystall Engineering – Industrial Roof Over-Cladding & Refurbishment
Laystall Engineering, based in Wolverhampton, is an established engineering company specialising in precision manufacturing and engineering solutions. Maintaining a safe, efficient and reliable industrial facility is essential to supporting its day-to-day operations.
VBS Ltd was appointed to undertake a comprehensive roof refurbishment project, improving the building’s thermal performance, weather resistance and long-term durability while preparing the roof for future solar panel installation.
Location: Wolverhampton, West Midlands
Facility size: 72,414 ft²
Requirement: Full asbestos roof replacement, new gutter lining system and new GRP rooflights solution to resolve ongoing roof leaks without business disruption. To be ready for solar installation
The Challenge
The existing roofing system required significant refurbishment to improve its overall condition, thermal efficiency and long-term performance.
The client required a solution that would:
- Improve the building’s thermal efficiency and reduce heat loss.
- Provide a durable, weather-resistant roofing system.
- Replace ageing rooflights to improve natural daylight within the facility.
- Remove the existing Georgian wired glazing as part of the refurbishment.
- Refurbish the existing gutter system to improve rainwater management.
- Prepare the roof for future solar installation.
A comprehensive, cost-effective refurbishment solution was required to extend the lifespan of the existing roof while supporting the company’s longer-term energy efficiency objectives
VBS Ltd Solution
VBS Ltd delivered a complete industrial roof refurbishment solution designed to enhance the building’s performance, improve weather protection and provide long-term reliability.Key works included:
- Roof Over-Cladding: Installation of a modern industrial roof over-cladding system incorporating 240mm insulation, significantly improving thermal performance and reducing heat loss. Stainless steel fixings were used to provide long-term durability and corrosion resistance.
- Rooflight Replacement: Removal and replacement of existing rooflights with modern alternatives to improve natural daylight throughout the facility.
- Georgian Wired Glazing Removal: Safe removal of the existing Georgian wired glazing as part of the overall roof refurbishment works.
- Gutter Refurbishment: Re-lining of the existing gutter system to improve rainwater drainage, provide long-term weather protection and minimise the risk of water ingress.
- Plant & Machinery: Provision of all necessary plant, machinery and lifting equipment to ensure materials were safely handled, transported and installed throughout the project.
- Access & Safety: Installation of scaffolding and safety netting systems, alongside comprehensive health and safety measures, to ensure all works were carried out safely and in a controlled manner.
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The Outcome
The completed refurbishment has provided Laystall Engineering with a modern, durable and thermally efficient industrial roofing system, delivering significant improvements to the building’s overall performance and weather protection.
The installation of 240mm insulation has enhanced thermal efficiency, helping to reduce heat loss and support lower energy consumption. The replacement rooflights provide improved natural daylight, while the refurbished gutter system offers reliable rainwater management and long-term protection against water ingress.
Importantly, the refurbishment also supports Laystall Engineering’s plans for future solar PV installation, providing an upgraded roofing system as part of the company’s wider sustainability objectives.
By delivering a comprehensive roof refurbishment solution, VBS Ltd has helped extend the service life of the building, protect the client’s industrial operations and support a more energy-efficient future.
Before and after images of Industrial Roof Overcladding
| Details | Project Element |
| Client | Laystall Engineering |
| Location | Wolverhampton, West Midlands |
| Roof Area | 72,414ft |
| Solution Type | Asbestos Roof Over Cladding for Solar |
| Insulation Installed | 240mm |
| Health & Safety | Safety netting, scaffolding and plant machinery supplied and maintained on site. |
| Disruption | None |
| Completion | On Schedule |
Why Choose VBS Ltd for your Asbestos Roof Replacement projects
A Family Business With Family Values
Covering all areas of industrial and commercial roofing
Insurance backed guarantees provided upon request
Safety protocols and legal requirements fully adhered to
All projects are delivered on time and within budget
Up to 40 Years Manufacturers Warranty
All roofing refurbishment projects undertaken by VBS Ltd include a comprehensive 10-40 years material warranty.
Quality Workmanship Guaranteed
Our expert teams ensures every job is completed on time, within budget, and to the highest of standards. Offering workmanship guarantee on all works, making us a trusted choice for commercial and industrial roofing solutions.
What areas do you carry out Asbestos Roof Replacement?
VBS Ltd carry out Asbestos Roof Replacement to industrial and commercial roofs in the following areas: – Northwest, North East, Yorkshire and The Humber, East Midlands, West Midlands, East of England, London, South East, South West.
For further details of where we cover please click below:-
Aberdeen, Bath, Belfast, Birmingham, Bradford, Brighton, Bristol, Cambridge, Canterbury, Cardiff, Carlisle, Chelmsford, Chester, Chichester, Colchester, Coventry, Derby, Doncaster, Edinburgh, Exeter, Glasgow, Gloucester, Hereford, Kingston upon Hull, Lancaster, Leeds, Leicester, Liverpool, London, Luton, Manchester, Milton Keynes, Newcastle upon Tyne, Norwich, Nottingham, Oxford, Peterborough, Plymouth, Portsmouth, Preston, Salford, Salisbury, Sheffield, Southampton, Southend-on-Sea, Stoke-on-Trent, St Albans, Sunderland, Wolverhampton, York.
